Description
DCGF40-40-10 16000BPH High Speed Carbonated Soft Drinks CSD Filling Machine
DCGF40-40-10 Filling Machine
High Speed DCGF40-40-10 Filling Machine
| Feature | Standard Isobaric Filler | High-Speed Valve csd filling machine | Improvement |
|---|---|---|---|
| Filling Speed | 12,000 BPH (500ml) | 16,000 BPH (500ml) | +33% |
| CO₂ Retention Accuracy | ±0.15g/L | ±0.05g/L (servo-compensated) | 3x more precise |
| Valve Response Time | 15-20ms (mechanical) | 0.8-1ms (piezoelectric) | 20x faster |
| Product Loss Rate | 0.6-0.8% | 0.15-0.3% | 60% reduction |
| Changeover Time | 45-60 minutes | ≤15 minutes (quick-clamp design) | 70% faster |
| Viscosity Handling | ≤800cP | ≤1,500cP (with pulp) | +88% range |
| Power Consumption | 25kW/h | 18kW/h (energy recovery) | 28% savings |
| Maintenance Interval | Every 3 months | Every 6 months (self-lubricating) | 100% longer |
Selection Guide
Choose Standard Version If:
➤ Producing regular CSDs (cola/lemon-lime)
➤ Capacity needs <15,000 BPH
➤ Budget-constrained
Opt for High-Speed Version If:
➤ Producing premium sparkling waters/carbonated teas
➤ Handling pulpy/high-viscosity products
➤ Seeking lowest total cost of ownership
Rinsing System (40 Heads)
The 40-head rinsing unit ensures thorough internal/external cleaning with 1.5MPa sterile water and air-knife drying. Patented nozzle design reduces water consumption by 35% while achieving 99.95% microbial removal. Servo-guided bottle handling prevents misalignment.
Filling System (40 Heads)
Equipped with piezoelectric high-speed valves (≤1ms response), maintaining ±0.8g/L CO₂ consistency. Features automatic liquid level compensation and 100% fill volume inspection (±0.5ml accuracy).
Capping System (10 Heads)
10-head rotary capper with adaptive torque control (±0.05Nm). Handles all cap types (PCO-1881/1810, sports caps) . Integrated seal integrity detection.
Why Choose Us
Direct Manufacturer: With over 10 years of experience in developing and manufacturing beverage and liquid food filling machines. Our plant spans 4000m², and we have independent property rights.
Professional Export Team: We offer stable product quality, fast delivery, and clear communication, ensuring smooth international transactions.
Custom Manufacturing: Our skilled technical team can design machines in various sizes and configurations to meet your unique specifications.
Strict Quality Control: We never ship equipment without customer approval. Every machine undergoes 24-hour testing before shipping, and we ensure quality is controlled at every production stage.
12-Month Warranty: All our equipment comes with a 12-month warranty, and we provide lifetime technical support for all products.
Fast Spare Parts Availability: We supply spare parts quickly and at cost price, minimizing downtime and ensuring operational continuity.
