Description
DCGF50-50-12 20000BPH High Speed Carbonated Soft Drink Filling Machine CSD Filling Line
DCGF50-50-12 Filling Machine
High Speed DCGF50-50-12 Filling Machine
| Parameter | Standard Version | High-Speed Valve csd filling line | Improvement |
|---|---|---|---|
| Max Speed (500ml) | 16,000 BPH | 20,000 BPH | +25% |
| Valve Response Time | 15ms (mechanical) | 0.7ms (piezoelectric) | 21x faster |
| CO₂ Retention | ±0.15g/L | ±0.02g/L | 7.5x more precise |
| Product Loss | 0.5% | 0.1% | 80% reduction |
| Changeover Time | 45 minutes | 10 minutes | 78% faster |
| Energy Consumption | 35 kW/h | 26 kW/h | 26% savings |
| Maintenance Interval | Every 2 months | Every 5 months | 150% longer |
| Viscosity Handling | ≤800cP | ≤2,000cP | +150% range |
Selection Guide
Standard Version Suits:
➤ Medium-scale producers (≤10M bottles/year)
➤ Stable production of traditional CSDs
➤ Operations with mechanical maintenance expertise
High-Speed Version Ideal For:
➤ Large-scale plants (20M+ bottles/year)
➤ Products requiring exact CO₂ levels (hard seltzers)
➤ Smart factories with IIoT infrastructure
Rinsing System (50 Heads)
Dual-stage sanitization: Combines 2.2MPa sterile water jets with UV-C sterilization
Smart nozzle array: Independently controlled nozzles adapt to bottle sizes (300-1000ml) with 0.3mm positioning accuracy
Water recovery: 45% less water consumption than conventional systems via closed-loop filtration
Bottle handling: Servo-guided starwheel with anti-vibration design
Filling System (50 Heads)
Isobaric filling valves: Patented “SoftStart” technology prevents foaming during valve opening
CO₂ management: Real-time carbonation control via infrared gas sensors
Flow control: Mass flow meters with 50ms adjustment response
Clean-in-Place: Automatic 3D nozzle cleaning
Capping System (12 Heads)
Adaptive torque control: 12 independent servo motors
Cap handling: Vibratory bowl feeder with vision inspection
Seal verification: Integrated pressure decay testing
Quick changeover: Tool-less format adjustment in <30 minutes
Why Choose Us
Direct Manufacturer: With over 10 years of experience in developing and manufacturing beverage and liquid food filling machines. Our plant spans 4000m², and we have independent property rights.
Professional Export Team: We offer stable product quality, fast delivery, and clear communication, ensuring smooth international transactions.
Custom Manufacturing: Our skilled technical team can design machines in various sizes and configurations to meet your unique specifications.
Strict Quality Control: We never ship equipment without customer approval. Every machine undergoes 24-hour testing before shipping, and we ensure quality is controlled at every production stage.
12-Month Warranty: All our equipment comes with a 12-month warranty, and we provide lifetime technical support for all products.
Fast Spare Parts Availability: We supply spare parts quickly and at cost price, minimizing downtime and ensuring operational continuity.
