Description
DCGF32-32-10 14000BPH High Speed Carbonated Soft Drink Filling Machine
DCGF32-32-10 Filling Machine
High Speed DCGF32-32-10 Filling Machine
| Feature | Standard Isobaric Filler | High-Speed Valve Soft Drink Filling Machine | Advantage |
|---|---|---|---|
| Valve Type | Mechanical pressure valves | Piezoelectric high-speed valves | Faster response |
| Max Speed (500ml) | 10,000 BPH | 14,000 BPH | +50% capacity |
| Pressure Control | ±0.05MPa | ±0.01MPa (servo) | Better carbonation |
| CO₂ Retention | 4.8±0.3g/L | 5.0±0.1g/L | +40% precision |
| Changeover Time | 45-60 min | ≤20 min | -55% downtime |
| Liquid Loss | 0.8-1.2% | 0.3-0.5% | 60% less waste |
| Energy Consumption | 22 kW/h | 18 kW/h | 18% savings |
| Valve Lifecycle | 2 million cycles | 5+ million cycles | 2.5× longer |
Future:
- Piezoelectric high-speed valves (≤2ms response) for 18,000 BPH output
- Servo-driven pressure control (±0.01MPa) maintaining 5.0±0.1g/L CO₂
- IoT-enabled monitoring for real-time OEE tracking and predictive maintenance
Rinsing System (32 Heads)
Dual-stage cleaning: Internal+ external
Nozzle design: FDA-compliant 316L stainless steel with anti-drip valves
Bottle handling: Servo-guided starwheels with <10ppm misalignment rate
Performance:
✔ 99.9% microbial reduction
✔ 30% water savings vs. conventional rinsers
✔ Handles bottle sizes 300ml-1L with ≤20min changeover
Capping System (10 Heads)
Adaptive torque control: Servo motors with ±0.1Nm accuracy
Cap versatility: Screw-on, press-on, and snap lids
Quality assurance: Infrared seal inspection + automatic rejection
Performance:
✔ 400 caps/minute with zero cross-threading
✔ Self-adjusting chuck system for ±0.5mm cap tolerance
✔ 100% seal integrity verification
Why Choose Us
Direct Manufacturer: With over 10 years of experience in developing and manufacturing beverage and liquid food filling machines. Our plant spans 4000m², and we have independent property rights.
Professional Export Team: We offer stable product quality, fast delivery, and clear communication, ensuring smooth international transactions.
Custom Manufacturing: Our skilled technical team can design machines in various sizes and configurations to meet your unique specifications.
Strict Quality Control: We never ship equipment without customer approval. Every machine undergoes 24-hour testing before shipping, and we ensure quality is controlled at every production stage.
12-Month Warranty: All our equipment comes with a 12-month warranty, and we provide lifetime technical support for all products.
Fast Spare Parts Availability: We supply spare parts quickly and at cost price, minimizing downtime and ensuring operational continuity.
