Volumetric Fully Automatic Liquid Filler: Engineering Precision for Industrial Packaging

Volumetric liquid filler features advanced design for viscous liquids and hazardous materials.

Core Advantages Driving Adoption

1. Dual-Head Speed Architecture

   • Simultaneous piston filling doubles throughput (40 containers/min)

   • Bottom-up filling motion prevents splashing (±0.5% accuracy)

2. Future-Proof Modularity

   • Quick-change tooling adapts to container sizes in <15min

   • ISO-compliant interfaces for third-party integration

3. Explosion-Proof Safety

   • Full pneumatic control (ATEX Zone 2 certified)

   • Vapor-recovery filling nozzles reduce solvent emissions by 90%

Precision Engineering Breakdown

Material Science Foundation

Patented Container Handling

Automated Bucket Separation System:

1. Stack Loading: 9-layer bucket stacks (90 units)

2. Robotic Extraction: Vacuum gripper isolates single units

3. Orientation: 90° rotation for filling position

Eliminates manual handling injuries in chemical plants

Filling Subsystem: How Volumetric Accuracy is Achieved

Four Critical Components:

1. Hopper: 100L capacity with CIP cleaning

2. Piston Metering Pumps: ±0.2% volumetric repeatability

3. Anti-Drip Nozzles: Teflon-coated with retraction system

4. Z-Axis Actuator: Programmable filling height adjustment

Operation Sequence:

Intelligent Capping & Sealing

Three-Stage Closure Process

1. Cap Separation:

   • Vibratory bowl feeder aligns caps

   • Vacuum gripper picks individual caps

2. Precision Placement:

   • Laser-guided positioning (0.1mm tolerance)

   • Anti-static systems for flammable vapors

3. Force-Controlled Sealing:

   • Programmable pressure profiles (50-200 PSI)

   • Real-time torque monitoring

Technical Specifications: Beyond Standard Models

Workflow Synchronization

Automated Production Sequence:

1. Bucket Loading: Robotic destacker → Conveyor indexing

2. Filling Phase: Bottom-up volumetric filling (10-60 sec/unit)

3. Sealing Station: Automatic cap placement + compression

4. Traceability: Laser coding + Label application

5. Output: Pallet-ready packaged goods

Control System Features:

• OPC-UA communication protocol

• Recipe storage for 200+ products

• Predictive maintenance alerts

Why Leading Manufacturers Choose This Volumetric Filler

Critical Differentiators:

1. Zero Cross-Contamination:

   • Full CIP capability with 3D spray balls

   • Material changeover in <20 minutes

2. Hazardous Material Compliance:

   • Nitrogen purging option

   • Intrinsically safe components

3. Energy Efficiency:

   • Regenerative braking on servo motors

   • 40% lower air consumption vs competitors

Industry Applications:

• Chemicals: Solvents, adhesives, lubricants

• Food: Cooking oils, syrups, dressings

• Cosmetics: Lotions, creams, shampoos

Custom Engineering Options

Tailored solutions for complex requirements

Specialized Upgrades:

• Explosion-proof rating (ATEX/IECEx)

• High-viscosity packages (200,000 cP)

• FDA-compliant documentation packages

• Remote monitoring via IIoT gateway