SOKOS Viscous Liquid Filler: Automatic Piston Filling Machine
Engineered for Demanding Applications
Where This Piston Filler Excels
Problem-Solving Design for:
-
Pastes/Semi-solids (cosmetic creams, waxes)
-
Chunky formulations (salsas, dressings with >5mm particulates)
-
High-viscosity fluids (50,000+ cP adhesives, heavy oils)
Industry-Proven Performance:
Technical Evolution: Beyond “Obsolete” Piston Technology
How SOKOS Redefines Piston Filling？
Traditional Limitations Solved:
| Old Challenge | SOKOS Innovation |
|---|---|
| Mechanical volume adjustment | Touchscreen servo calibration (0.1s changeovers) |
| Particulate jamming | Oversized rotary valves (handles 8mm chunks) |
| Accuracy drift | Closed-loop feedback (±0.2% consistency) |
Key Differentiator:
*”While basic piston fillers decline, SOKOS integrates servo-driven precision with rugged particulate handling – delivering 800-5,000 BPH without servo displacement filler costs.”*
– SOKOS Engineering Team
Unmatched Specifications for Industrial Demands
Core Technical Architecture
| Subsystem | SOKOS Advantage | Competitive Edge |
|---|---|---|
| Drive System | Panasonic servo motors | 40% faster response vs. stepper motors |
| Control Interface | Schneider PLC + 10″ HMI | Store 200+ recipes with barcode recall |
| Hygienic Design | CIP-ready pipelines | Meets EHEDG Guideline 8 |
| Material Handling | Dual-jacketed heated hopper | Maintains 40°C±2°C for viscous products |
Critical Upgrades Available:
-
Nitrogen blanketing for solvents
-
Explosion-proof certification (IECEx)
-
3-A sanitary compliance package
Real-World Performance Metrics
Production Validation Data
Food Sector Application (Heavy Sauce):
-
Throughput: 4,200 BPH @ 500ml fills
-
Accuracy: ±0.5% over 8-hour run
-
Particulate Handling: Tomato chunks ≤6mm
Cosmetic Lab (Luxury Creams):
-
Viscosity: 35,000 cP
-
Container Adaptation: Jar switching in <15min
-
Yield Savings: $11,200/year vs. overflow fillers
Why Manufacturers Choose SOKOS？
The Operational Advantage Matrix
| Pain Point | SOKOS Solution |
|---|---|
| High product giveaway | Self-calibrating volume control |
| Cross-contamination risks | Quick-disconnect CIP pipelines |
| Downtime during changeovers | Tool-less nozzle swaps |
| Labor-intensive operation | “No bottle, no fill” automation |
Included Standard Features:
-
Anti-drip nozzles with suck-back
-
Bottle locator system
-
Production counter with OEE reporting
Technical Specifications
Precision Engineered Components
| Parameter | Specification |
|---|---|
| Filling Heads | 1-16 (modular expansion) |
| Volume Range | 100ml-5,000ml |
| Power | 2000W / 220VAC (380V optional) |
| Construction | 304SS frame, 316SS contact surfaces |
| Throughput | 800-5,000 BPH |
| Accuracy | ±0.2% (servo-controlled) |
| Dimensions | 2500×1400×2500mm |
Industry-Specific Configuration Guide
For Chemical Packers:
-
PTFE-lined fluid paths
-
Conductive hoses for static dissipation
-
Hazardous area certification
For Food Producers:
-
USDA-approved seals
-
Double-jacketed heating (40-85°C)
-
Integrated CIP/SIP
Ready to Transform Your Line with a Viscous Liquid Filler?
Request Your Custom Solution:
[► Get Machine Configuration Proposal]
[► Schedule Live Demo]
Included with Every SOKOS Filler:
-
1-year comprehensive warranty
-
Remote diagnostics via IIoT gateway
-
On-site training for operators
