Proper operation and regular maintenance of beverage production equipment are critical for ensuring product quality, safety, and long-term efficiency. Below is a detailed guide to using and maintaining these systems to keep them running at peak performance.

Pre-Operation Preparation

Cleaning and Sanitization

Material Loading

• Pour slurries through the fixed inlet pipe on the tank lid, or open the lid to add materials directly.
• Never overfill the tank—this prevents splashing during mixing, which wastes material and risks contaminating the equipment or workspace.

Heating Procedures

1. Close the refrigerant inlet valve and drain all remaining refrigerant from the jacket.
2. Add materials, then start the stirrer before opening the steam valve—this ensures even heating.
3. Once the target temperature is reached, first shut off the steam, then continue stirring for 2–3 minutes before stopping the stirrer. This distributes heat evenly and avoids sudden temperature drops.

Maintenance Guidelines for Beverage Production Lines

Cooling Operations

1. Close the steam valve and drain all condensed water from the jacket.
2. Open the refrigerant valve at the bottom of the tank to circulate coolant through the jacket, ensuring rapid, uniform cooling to preserve material stability.

Insulation Control

• Run the stirrer and adjust valves to maintain a consistent temperature via the control system.
• Monitor the thermometer closely and adjust settings promptly to prevent fluctuations that could harm product quality.

Cleaning Protocol

1. Drain all condensed water from the jacket and residual materials from the tank.
2. Rinse the inner wall with warm water to remove loose residue.
3. Clean thoroughly with 40°C–50°C alkaline water to dissolve oils and protein-based deposits, then rinse with clean water.
4. Before the next use, sanitize the tank with hot water (90°C+) or steam for 2–3 minutes.

Regular Maintenance

• Check the production line and reducer daily for unusual noise or leaks.
• Monitor lubricant levels in the reducer; top up as needed and replace lubricant entirely every 6 months.
• When the beverage production equipment is idle, rinse the jacket with warm water to prevent corrosion from residual saltwater.
• Wipe the tank body regularly to keep the exterior clean and the interior smooth, extending the equipment’s lifespan.